EPIBOND® 115 A/B

EPIBOND® 115 A/B is an extrudable, two-component, heat-curing epoxy structural adhesive designed for service temperatures up to 300°F (149°C). This product is suitable for bonding a wide variety of materials, such as metals, composites, and other similar substrates. The combination of high strength and high Tg performance makes this adhesive well-suited for aerospace and other demanding applications. EPIBOND® 115 A/B contains 5 mil (125 micron) spacer beads to help provide a uniform bond line required in high-stress areas.

RTU Product Type: 2K (2 component) Adhesive, Structural Adhesive, Syntactic Adhesive

Application Area: Aerospace Applications, Structural Components

Compatible Substrates & Surfaces: Composites, Metal

Chemical Family: Epoxy & Epoxy Derivatives

Features: Chemical Resistant, Excellent Environmental Resistance, Excellent Shear Strength, Good Gap Filling Capabilities, High Glass Transition Temperature, High Peel Strength, High Shear Stability, High Strength, High Temperature Stability, Mechanical Stability, Thixotropic, Toughened, Vibration Resistance, Wide Service Temperature Range

Enhanced TDS

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Product Features
  • Service temperature up to 300°F (149°C)
  • High tensile shear strength on metal and composites substrates
  • High bond-line thickness tolerance
  • Good chemical and environmental resistance
  • Gap-filling thixotropic paste
  • 2:1 mix ratio by volume.
  • Eliminates the need for mechanical fasteners, enabling lightweighting
  • Highly toughened for enhanced vibration resistance
  • Long out time to facilitate larger parts
  • Can be used as a liquid shim (gap filling)
  • Spacer beads create uniform bond line
  • Maintains its mechanical properties in extreme temperature fluctuations
  • The high shear and high peel strength enables the bonding of composite primary structures.

Applications & Uses

Application Area
Compatible Substrates & Surfaces
Product End Uses
Markets
Applications
Processing Information

Pretreatment
Substrates to be bonded should be properly surface treated and be free from contaminants.

Mixing
Mix both components thoroughly for several minutes until a homogeneous mixture is obtained or dispense from a 400 mL. For 400 mL cartridges, use a Static mixer 10.13mm diameter x 18 element spiral mixing nozzle (INFINITY MIX MCH-10-18T) or equivalent.

Under normal temperature conditions according to the standard mix ratio this material has a working time of approximately 120 - 180 minutes.

Mix Ratio

Product

Parts by Weight ​

Parts by Volume ​

EPIBOND® 115 A Resin ​

100

2

EPIBOND® 115 B Hardener ​

44

1

Application

The mixed adhesive should be spread with a spatula to the suitably pretreated dry joint surfaces. A layer of adhesive 0.004 to 0.012 inches (0.1 to 0.3 mm) thick will normally provide the maximum lap shear strength. This adhesive, however, has been designed to be effective in layers up to 0.12 in. (3 mm). Components to be bonded should be assembled and clamped as soon as the adhesive has been applied. Even contact pressure throughout the joint area during cure will ensure optimum performance

Processing Data

Parameter

Value

Gel time, 100 g, at 77°F ​

>180 minutes ​

Typical Cure Cycle ​

1 h at 150-158°F + 3-5 h at 200-275°F or 
1 h at 210-220°F + 1 h at 250-260°F ​ ​

"

Properties

Physical Form
Shear Strength:
32.6586 MPa

Technical Details & Test Data

Technical Graph

 - 1

Handling Strength

Measured by lap shear strength on composite substates at room temperature psi. The cure schedule was 1 hour at 150°F (65°C) plus 5 hours at 200°F (93°C).

Time to handling strength

Value (psi)

16 hours at RT 730

1 hour at 155°F

3,725

1 hour at 155°F + 5 hours at 200°F

4740

Typical Physical Properties

The following Lapshear properties were determined on a substrate of phosphoric acid anodized and primed aluminum. The cure schedule was 1 hour at 150°F (65°C) plus 5 hours at 200°F (93°C).

Property

Value

Unit

Test Method

Condition

Tensile lap shear strength at 77°F (25°C)

4,740

psi

ASTM D1002

77°F (25°C)

Tensile lap shear strength at 200°F (93°C)

3,975

psi

ASTM D1002

200°F (93°C)

Tensile lap shear strength at 350°F (177°C)

924

psi

ASTM D1002

350°F (177°C)

Tensile lap shear strength at -85°F (-65°C)

4,520

psi

ASTM D1002

-85°F (-65°C)

T-Peel strength

10 (1.75)

pli (N/mm)

ASTM D1867

 

Dry Tg as cured

295 (128)

°F (°C)

ASTM D-7028

Dry Tg as cured

Wet Tg after 42-day at 145°F at 85% RH

253 (123)

°F (°C)

ASTM D-7028

Wet Tg after 42-day at 145°F at 85% RH

Tensile Strength at 77°F (25°C)

5,000

psi

ASTM D-638

77°F (25°C)

Flexural Strength at 77°F (25°C)

11,000

psi

ASTM D-790

77°F (25°C)

Compressive Strength at 77°F (25°C)

13,000

psi

ASTM D-695

77°F (25°C)

Bondline Thickness Control

Measured by lap shear strength on composite substates at room temperature psi. The cure schedule was 1 hour at 150°F (65°C) plus 5 hours at 200°F (93°C).

Bond thickness (inches)

Value (psi)

0.01

4,740

0.02

4,000

0.04

3,000

0.08

2,000

 

Packaging & Availability

Regional Availability
  • Americas

Storage & Handling

Storage Conditions

EPIBOND® 115 A/B should be stored in a dry place in its original sealed container at a temperature between 2°C and 40°C (36°F and 104°F). Tightly reseal containers after each use. Under these storage conditions, the product has a shelf-life of 12 months (from date of manufacture). The components should not be exposed to direct sunlight.

Other

Appearance
Off white
Application Information
ValueUnitsTest Method / Conditions
Mix Ratio0.44%(W)Hardener : Resin
Physical Properties
ValueUnitsTest Method / Conditions
Density1.12g/cm³ASTM D1875
Gel Time180.0m
Lap Shear Strength4740.0psiat 25°C