EPOCAST® 50-A1/946

EPOCAST® 50-A1/946 laminating system is an unfilled, solvent-free, easy-to-handle material for the manufacture or repair of composite structures as well as for filament winding. EPOCAST® 50-A1 Resin / Hardener 946 epoxy laminating system is flame-retardant and is qualified to BMS 8-201, Type IV, Rev. F. This product is also available in a longer work-life version - EPOCAST® 50-A1 Resin / Hardener 9816 epoxy laminating system.

RTU Product Type: Laminating Resin System

Product End Uses: Aircraft Maintenance, Flame-Retardant Composites

Chemical Family: Epoxy & Epoxy Derivatives

Composites Processing Methods: Filament Winding, Laminating

Features: Easy to Handle, Flame Retardant, High Strength

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Enhanced TDS

Identification & Functionality

Chemical Family
Function
Syntactic Adhesive,Casting Resin
RTU Product Type
Technologies
Product Families

Features & Benefits

Labeling Claims
Ready-to-Use Product Features
Features and Benefits
  • High strength
  • Flame retardant
  • Short work life

Applications & Uses

Properties

Physical Form
Notes
*- Handling and machining may be done after 8-16 hours at room temperature.

Regulatory & Compliance

Technical Details & Test Data

Processing Information

Processing Data

Product

Parts by weight

EPOCAST®50-A1 Resin 100
EPOCAST® 946 Hardener 15


Mix both components thoroughly for several minutes to insure complete and uniform blending. Mix only a quantity that can be applied within several minutes after mixing to avoid any excessive exotherm. Material temperatures should be above 18°C (65°F) when mixing.

Parameter

Value

Gel time, 100 g at 77°F (25°C) 20 minutes
Typical cure cycles*

5 days at 25°C (77°F)

Typical cure cycles*

Gel at RT + 2 hours at 77 - 93°C


*Handling and machining may be done after 8-16 hours at room temperature
 

Typical Physical Properties
Property Value Unit Test Method Cure Conditions
Compressive Strength¹ 46.03 MPa ASTM D695 7 days at 77°F
Compressive Strength¹ 50.58 MPa ASTM D695 27 days at 77°F
Compressive Strength¹ 48.3 MPa ASTM D695

77°F/1 day + 150°F/2h

Compressive Modulus¹ 27.9 GPa ASTM D695 7 days at 77°F
Compressive Modulus¹ 23.6 GPa ASTM D695 27 days at 77°F
Compressive Modulus¹ 25.1 GPa ASTM D695

77°F/1 day + 150°F/2h

Compressive Strength 107.6 MPa ASTM D695

77°F/2h + 200°F/2h

Compressive Modulus 2.5 GPa ASTM D695

77°F/2h + 200°F/2h

Compressive Modulus 0.11 GPa ASTM D695 212°F/1h
Lap Shear Strength 34.3 MPa ASTM D1002 77°F/7 days
Lap Shear Strength 37.2 MPa ASTM D1002

77°F/2h + 250°F/30min

Lap Shear Strength 22.1 MPa ASTM D1002 140°F
Lap Shear Strength 2.6 MPa ASTM D1002 212°F
Tensile Strength 71 MPa ASTM D638

77°F/2h + 200°F/2h

Tensile Modulus 3.1 GPa ASTM D638

77°F/2h + 200°F/2h

Tensile Elongation 3.8 % ASTM D638

77°F/2h + 200°F/2h

Flexural Strength 122 MPa ASTM D790

77°F/2h + 200°F/2h

Flexural Modulus 3.3 GPa ASTM D790

77°F/2h + 200°F/2h

Hardness 88D Shore D ASTM D2240

77°F/2h + 200°F/2h

Glass Transition Temperature 75 °C Huntsman

77°F/2h + 200°F/2h, DMA 5°C/min

Glass Transition Temperature 90 °C Huntsman

77°F/1h + 176°F/2h, DMA 5°C/min

Glass Transition Temperature² 70 °C Huntsman

77°F/1h + 176°F/2h, DSC 5°C/min

CTE (TMA), α1 (below transition) 72 ppm/°C Huntsman

77°F/2h + 200°F/2h

CTE (TMA), α2 (above transition) 178 ppm/°C Huntsman

77°F/2h + 200°F/2h

Thermal Conductivity 0.258 W/mK Huntsman

77°F/3h + 200°F/2h

Flammability³ 0 sec FAR 25.853A

77°F/7 days, 60-second vertical

Flammability³ 0 sec FAR 25.853A

77°F/1 day + 150°F/2h, 60-second vertical

Burn Length <15 cm FAR 25.853A

77°F/7 days, Flammability, 60 sec

Burn Length <15 cm FAR 25.853A

77°F/1 day + 150°F/2h, Flammability, 60 sec

  • ¹Samples were 12-ply laminate using #1581 or 7781 glass (otherwise they were neat resin samples).
  • ²Sample can also be cured for 1 hour at 77°F + 2 hours at 212°F
  • ³The combustible resin content of each laminate shall be verified to 28 to 33.6 percent by weight (the resin content can be verified using the burn out method typically employed for fiberglass reinforced materials). For flammability testing, two ply fiberglass fabric laminate shall be used with the warp direction the same for each ply.
  • Safety & Health

    Safety Precautions
    • First aid
    • Keep out of reach of children
    • For professional and industrial use only

    Storage & Handling

    Storage Conditions

    EPOCAST® 50-A1 Resin / Hardener 946 should be stored in a dry place, in the original sealed container at temperatures between 2°C and 40°C (35.6°F and 104°F). Tightly reseal containers after each use. Under these storage conditions, the product has a shelf-life of 12 months from date of manufacture. The product should not be exposed to direct sunlight.

    Storage Information
    EPOCAST® 50-A1 Resin / Hardener 946 should be stored in a dry place, in the original sealed container at temperatures between 2°C and 40°C (35.6°F and 104°F). Tightly reseal containers after each use. Under these storage conditions, the product has a shelf-life of 12 months from date of manufacture. The product should not be exposed to direct sunlight.

    Other

    Appearance
    Yellow to Dark Amber
    Physical Properties
    ValueUnitsTest Method / Conditions
    Density1.18 g/cm³g/cm³ASTM D792 at 23°C
    Gel Time20.0 mmat 25°C, 100g
    Glass Transition Temperature (Tg)70.0 °C°CDifferential Scanning Calorimetry at 77°F/1h + 176°F/2h, 5°C/min
    Glass Transition Temperature (Tg)75.0 °C°CDynamic Mechanical Analysis (DMA) at 77°F/2h + 200°F /2h, 5°C/min, E' onset
    Glass Transition Temperature (Tg)90.0 °C°CDynamic Mechanical Analysis (DMA) at 77°F/2h + 200°F /2h, 5°C/min, Tano peak
    Viscosity2400.0 cPscPsASTM D2196 at 25°C