TECNOTHANE® MDE 540 E

TECNOTHANE® MDE 540 E is an MDI-based polyurethane with a polyester backbone.

Polymer Name: Polyurethane (MDI-based)

Processing Methods: Casting

End Uses: Heavy Duty Application

Technical Data Sheet
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Enhanced TDS

Identification & Functionality

Blend
No
Chemical Family
Polymer Name
Single Ingredient
Yes
Technologies
Product Families

Features & Benefits

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Application Information

Tecnothane® MDE540E has been specifically developed for hand casting. It has been designed for applications requiring high level of mechanical resistance with a good balance of dynamic properties. It fits well with many different applications, especially static ones. MDE540E has been developed for heavy-duty applications where abrasion resistance and excellent mechanical properties are crucial.

Technical Details & Test Data

Typical Properties

The purpose of the following table is only to provide indicative data about material properties. Typical properties are referred to samples prepared according to internal conditions and measured thirty days after post curing.

ISO 7619-1  
Hardness (ShA) 65±2 70±2 75±2 80±2 85±2 90±2 92±2
Hardness (ShD) / / / 30±2 33±2 40±2 43±2
ISO 2781  
Density (g/cm³) 1.22
ISO 37 (Tensile)  
Modulus 50% (N/mm²) 1 2 2 3 4 5 6
Modulus 100% (N/mm²) 2 3 3 5 6 7 8
Modulus 300% (N/mm²) 5 6 8 10 13 15 16
Tensile strength (N/mm²) 32 33 35 38 42 45 50
Elongation (%) 600 580 570 560 550 540 540
ISO 34-1 (Tear strength)  
DIE B/a (kN/m), 90° without nick 39 43 48 57 68 83 90
DIE B/b (kN/m), 90° with nick 16 18 20 25 31 45 58
DIE C (kN/m), crescent with nick 36 38 42 50 63 74 82
ISO 4662  
Rebound resilience (%) 55 55 52 45 38 36 34
ISO 815  
Compression set at 70ºC / 23h (%) 17 17 18 20 27 27 30
ISO 4649  
Abrasion resistance (mg) 55 50 48 47 47 51 52
Casting Information
Hardness (ShA) MDE540E R500L RT143TL Catalyst (%) * Molds T (°C) Pot life (sec) Demolding (min)
65 100.0 87.6 5.7 0.6–0.8 70–80 270–360 60–120
70 100.0 70.9 6.6 0.6–0.8 70–80 240–300 40–90
75 100.0 55.4 7.4 0.5–0.7 80–90 120–180 40–90
80 100.0 38.0 8.2 0.3–0.5 80–90 120–180 30–90
85 100.0 24.9 9.0 0.3–0.5 90–100 90–150 20–40
90 100.0 9.1 9.8 0.2–0.4 90–100 90–150 20–40
92 100.0 0.0 10.2 0.1–0.2 90–100 90–150 20–40

The amount of main components is given on parts by weight.
*Pot life and demolding time are referred to the system with the suggested amounts of catalyst, Tecnoket D10 can be used to adjust pot life and demolding time.

Post Curing Information

Do not allow excessive cooling of molded parts between demolding and post-curing.

Hardness (ShA) Temperature (°C) Time (hours)
From 65 to 74 70 16
Higher than 75 90 16

Packaging & Availability

Regional Availability
  • Global
Packaging Information
Materials are available in following packaging: 25, 50 or 200 kg

Storage & Handling

Handling Information
  • In order to allow complete melting, pre-heat materials at following conditions (melting times are referred to 200 kg drums,stored at 20°C)
Pre-heating temperature (°C) 75
Pre-heating time (hours) 24
  • After pre-heating, make sure all materials are completely melted.
  • Well mix melted material by drilling or rolling the drum
  • Load materials to the machine immediately after mixing.
  • Materials must be stored under nitrogen blanket after use.

Other

Physical Properties
ValueUnitsTest Method / Conditions
Viscosity1800.0-1450.0 mPa.smPa.s