ARALDITE® CY 5948 / ARADUR® HY 5934 / Silica flour

ARALDITE® CY 5948 / ARADUR® HY 5934 / Silica Flour is a liquid, latent, hot-curing casting resin system that offers convenient processing due to its low mix viscosity.

RTU Product Type: Casting Resin

Product End Uses: Dry Type Distribution Transformers

Chemical Family: Epoxy & Epoxy Derivatives

Composites Processing Methods: Automatic Pressure Gelation (APG), Vacuum Pressure Casting

Features: Crack Resistant, Good Electrical Properties, Good Mechanical Properties, Long Potlife, Low Viscosity, Short Gel Time

Cure Method: Heat Cure

Enhanced TDS

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Features and Benefits
  • High filler content possible due to low initial mix viscosity
  • Long pot-life up to 70°C, short geltime at higher temperature
  • Excellent mechanical and electrical properties
  • Excellent crack resistance

Applications & Uses

Application Area
Composites Processing Methods
Cure Method
Product End Uses
Markets
Applications
Application Information
  • Instrument transformers, dry type distribution transformer
  • Insulating parts for medium and high voltage application
System Preparation

General instructions for preparing liquid resin systems.

  • Long pot life is desirable in the processing of any casting resin system. Mix all of the components together very thoroughly at room temperature or slightly above and under vacuum. Intensive wetting of the filler is extremely important. Proper mixing will result in:
  1. Better flow properties and reduced tendency to shrinkage
  2. Lower internal stresses and therefore improved mechanical properties on object
  3. Improved partial discharge behaviour in high voltage applications.
  • For the mixing of medium to high viscous casting resin systems and for mixing at lower temperatures, we recommend special thin film degassing mixers that may produce additional self-heating of 10-15 K as a result of friction. For low viscous casting resin systems, conventional anchor mixers are usually sufficient.
  • In larger plants, two pre-mixers are used to mix the individual components with the respective quantities of fillers and additives under vacuum. Metering pumps then feed these premixes to the final mixer or a continuous mixer. The individual premixes can be stored at elevated temperature (about 60°C) for up to about 1 week, de-pending on formulation. Intermittent agitation during storage is advisable to prevent filler sedimentation.
  • Mixing time can vary from 0.5 to 3 hours, depending on mixing temperature, quantity, mixing equipment and the particular application. The required vacuum is 0.5 to 8 mbar. Degassing time is recommended at least 1 hour. The vapour pressure of the individual components should be taken into account.
  • In the case of dielectrically highly stressed parts, we recommend checking the quality consistency and pre-drying of the filler. Their moisture content should be <0.2%.
Application Information
  • Instrument transformers, dry type distribution transformer
  • Insulating parts for medium and high voltage application

Properties

Physical Form
Notes

Because the ARADUR hardener is sensitive to moisture. Partly emptied containers must be resealed immediately.

Safety & Health

First Aid Information
  • Contamination of the eyes by resin, hardener or casting mix should be treated immediately by flushing with clean, running water for 10 to 15 minutes. A doctor should then be consulted.
  • Material smeared or splashed on the skin should be dabbed off, and the contaminated area then washed and treated with a cleansing cream (see above). A doctor should be consulted in the event of severe irritation or burns. Contaminated clothing should be changed immediately.
  • Anyone taken ill after inhaling vapours should be moved out of doors immediately.
Industrial Hygiene

Mandatory and recommended industrial hygiene procedures should be followed whenever our products are being handled and processed.

Storage & Handling

Storage Conditions

The components have to be stored under dry conditions at 18-40°C, in tightly sealed original containers. Under these conditions, the shelf life will correspond to the expiry date stated on the label. After this date, the product may be processed only following reanalysis. Partly emptied containers should be closed tightly immediately after use.

Other

Application Information
ValueUnitsTest Method / Conditions
Mix Ratio3.5 %(W)%(W)Filler : Resin
Mix Ratio0.8 %(W)%(W)Hardener : Resin