ARALDITE® CY 5980 / ARADUR® HY 5980 / FLEXIBILIZER DY 040 / ACCELERATOR DY 5985 / Filler Silica flour

• Good mechanical and electrical end properties.
• Very high thermal endurance properties.
• Class H according to IEC 60085.

General instructions for preparing liquid resin systems.

• Long pot life is desirable in the processing of any casting resin system. Mix all of the components together very thoroughly at room temperature or slightly above and under vacuum. Intensive wetting of the filler is extremely important. Proper mixing will result in:

1. Better flow properties and reduced tendency to shrinkage
2. Lower internal stresses and therefore improved mechanical properties on object
3. Improved partial discharge behaviour in high voltage applications.

• For the mixing of medium to high viscous casting resin systems and for mixing at lower temperatures, we recommend special thin film degassing mixers that may produce additional self-heating of 10-15 K as a result of friction. For low viscous casting resin systems, conventional anchor mixers are usually sufficient.
• In larger plants, two pre-mixers are used to mix the individual components with the respective quantities of fillers and additives under vacuum. Metering pumps then feed these premixes to the final mixer or a continuous mixer. The individual premixes can be stored at elevated temperature (about 60°C) for up to about 1 week, de-pending on formulation. Intermittent agitation during storage is advisable to prevent filler sedimentation.
• Mixing time can vary from 0.5 to 3 hours, depending on mixing temperature, quantity, mixing equipment and the particular application. The required vacuum is 0.5 to 8 mbar. Degassing time is recommended at least 1 hour. The vapour pressure of the individual components should be taken into account.
• In the case of dielectrically highly stressed parts, we recommend checking the quality consistency and pre-drying of the filler. Their moisture content should be <0.2%.

Dry-type distribution transformers, glass fiber reinforced.

The effective pot-life is about 1 day at temperature below 25°C. Conventional batch mixers should be cleaned once a week or at the end of work. For longer interruptions of work, the pipes of the mixing and metering installations have to be cooled and cleaned to prevent sedimentation and/or undesired viscosity increase. Interruptions over a weekend (approx. 48h) without cleaning are possible if the pipes are cooled at temperature below 18°C. In case to use mixtures with high reactivity, we recommend to clean daily with the Flexibilizer DY 040 CI. Viscosity increase and gel time at various temperatures, refer to Figs: 4

Mold temperature
Conventional vacuum casting 80 - 100°C

Demolding times (depending on mold temperature and casting volume)
Conventional vacuum casting 4 - 8h
 

Cure conditions (minimal postcure)
Conventional vacuum casting

4h at 80°C + 10h at 130°C
4h at 80°C + 6h at 140°C

Castings with big volume (exothermic reaction, internal mechanical stresses) or encapsulations of heat sensitive active parts could be cured at appr. 80°C. To determine whether crosslinking has been carried to completion and the final proper- ties are optimal, it is necessary to carry out relevant measurements on the actual object or to measure the glass transition temperature. Different gel and postcuring cycles in the manufacturing process could influence the crosslinking and the glass transition temperature respectively.

Fig.4.1: Viscosity increase at 60 and 80°C (measurements with Rheomat 115) (Shear rate D = 10S⁻¹)

Fig.4.2: Initial viscosity in function of temperature (measurements with Rheomat 115, D = 10S⁻¹)

Fig.4.4: Geltime measured in function of temperature (measurement with Gelnorm Instrument)

Mechanical and Physical properties

Electrical Properties

Fig.6.1: Loss factor (tan𝛿) and dielectric constant (𝜀𝑟) as a function of temperature (measurement frequency: 50 Hz) (IEC 250 / DIN 53483)

Fig.6.2: Volume resistivity (ρ) as a function of temperature (measurement voltage: 1000 V) (IEC 93 / DIN 53482)

Thermal Endurance Profile acc. IEC 60216
Investigated Flexural strength (ISO 178)
Results 20000h at 180°C
10000h at 195°C
Selected end 50% of initial value

Fig. 7 With the high temperature index given above the materials qualifies for use in systems with a thermal class of 180°C. This makes it suitable for designing and producing of class H cast resin distribution transformers.

Aradur HY 5980 is sensitive to humidity and tends to crystallise at low storage temperature. It can be re-liquefied by stirring and heating it to 40 - 80°C.

Mandatory and recommended industrial hygiene procedures should be followed whenever our products are being handled and processed.

• Contamination of the eyes by resin, hardener or casting mix should be treated immediately by flushing with clean, running water for 10 to 15 minutes. A doctor should then be consulted.
• Material smeared or splashed on the skin should be dabbed off, and the contaminated area then washed and treated with a cleansing cream (see above). A doctor should be consulted in the event of severe irritation or burns. Contaminated clothing should be changed immediately.
• Anyone taken ill after inhaling vapours should be moved out of doors immediately.

Store the components at 18 - 25°C, in tightly sealed and dry in the original containers. Under these conditions, the shelf life will correspond to the expiry date stated on the label. After this date, the product may be processed only following reanalysis. Partly emptied containers should be closed tightly immediately after use. For information on waste disposal and hazardous products of decomposition in the event of fire.