ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 is a Liquid, hot-curing impregnating resin system with high glass transition temperature for producing coils with excellent mechanical end-properties and high radiation resistance.

RTU Product Type: Impregnating Resin System

Product End Uses: Coils

Chemical Family: Bisphenol A Type Epoxy

Composites Processing Methods: Vacuum Pressure Impregnation (VPI)

Features: Good Electrical Properties, Good Mechanical Properties, High Glass Transition Temperature, Radiation Resistance, Thermal Shock Resistant

Cure Method: Heat Cure

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Enhanced TDS

Identification & Functionality

Features & Benefits

Applications & Uses

Composites Processing Methods
Cure Method
Product End Uses
Markets
Applications
Processing Methods

Vacuum Pressure Impregnation (VPI - process)

Application Information

Large coils for magnets and/or rotating machines

Properties

Physical Form
Product Data

ARALDITE® MY 740 Liquid, unmodified, solvent-free Bisphenol A epoxy resin

Property Value Unit Test Method Condition
Viscosity 10,000 - 14,500 mPa s ISO 12058 at 25°C
Epoxy content 5.25 - 5.55 equiv/kg ISO 3001  
Density 1.15 - 1.20 g/cm³ ISO 1675 at 25°C
Flash point 200 °C ISO 1523  
Vapour pressure < 10⁻⁴ mbar Knudsen at 20°C
Vapour pressure < 5·10⁻³ mbar Knudsen at 60°C

 

ARADUR® HY 906 Liquid, dicarboxylic Anhydride

Property Value Unit Test Method Condition
Viscosity 175 - 350 mPa s ISO 12058 at 25°C
Density 1.20 - 1.25 g/cm³ ISO 1675 at 20°C
Flash point 135 - 167 °C ISO 1523  
Vapour pressure < 0.2 mbar Knudsen at 50°C

 

 

ACCELERATOR DY 073-1 Liquid, modified Amine Complex

Property Value Unit Test Method Condition
Viscosity 5 - 15 mPa s ISO 12058 at 25°C
Density 0.95 - 1.00 g/cm³ ISO 1675 at 25°C
Flash point 80 °C ISO 1523 -
Vapour pressure < 0.06 mbar Knudsen at 20°C

 

 

Flexibiliser DY 040 Low viscous, solvent-free Polyglycol

Property Value Unit Test Method Condition
Viscosity 60 - 90 mPa s ISO 12058 at 25°C
Density 0.95 - 1.05 g/cm³ ISO 1675 at 25°C
Refraction 1.4450 - 1.4464 -- DIN 53491 at 25°C
Flash point > 100 °C ISO 1523  
Vapour pressure < 3·10⁻⁴ Pa Knudsen at 20°C

Technical Details & Test Data

Product Properties
  • High mechanical and electrical properties at elevated temperature
  • High thermal shock resistance
  • Excellent radiation resistance
Viscosity Increase

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 - Product data - 1

Fig.3.1 Initial viscosity as a function of temperature (measurements with Rheomat 115A MS DIN 125, D =10 s-1)

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 - Product data - 2

Fig.3.2: Viscosity increase at 60°C as a function of the time measured with Rheomat 115A MS DIN 125, shear rate D=10s-1)

Gelation / Cure Time

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 - Viscosity Increase - 1

Fig.3.4 Geltime measured with infunction of temperature (measurements with Gelnorm Instrument / ISO 9396)

Electrical Properties

Determined on standard test specimen at 23°C
Cured for 8h at 100°C

Key Value Unit Test Mehod Condition
Loss factor tan δ (> 1%) 38 °C IEC 60250  
Loss factor tan δ (> 5%) 56 °C IEC 60250  
Dielectric constant (25°C) 3.4   IEC 60250 at 25°C
Volume resistivity (25°C) 5.2·10¹⁵ ohm·cm IEC 60093 at 25°C
Dielectric strength (25°C) 26 kV/mm IEC 60243-1 at 25°C
Tracking resistance > 600-0.2 CTI IEC 60112  
Tracking resistance (Test Solution A) > 600M-1.2 CTI IEC 60112  
Electrolytic corrosion A-1 grade IEC 60426  

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 - Electrical Properties - 2

Fig.4.1: Loss factor (tan δ) and dielectric constant (εr) as a function of temperature (measurement frequency: 50 Hz IEC 60250)

ARALDITE® MY 740 / ARADUR® HY 906 / ACCELERATOR DY 073-1 / Flexibiliser DY 040 - Electrical Properties - 1

Fig.6.2: Volume resistivity (ρ) as a function of temperature (measurement voltage: 1000 V / IEC 60093)

Mechanical Properties

Curing Cycle: 6h at 100°C + 12h at 135°C

Key Value Unite Test Method Condition
Flexural strength 130 - 140 MPa ISO 178  
Surface strain 5.1 - 5.7 % ISO 178  
Impact strength 14 - 17 kJ/m² ISO 179  
Glass Transition Temperature 130 - 140 °C ISO 11357-2  
Water Absorption (60 min at 100°C) 0.15 - 0.20 % by wt. ISO 62 at 100°C
Water Absorption (600 min at 100°C) 0.55 - 0.65 % by wt. ISO 62 at 100°C
Water Absorption (100 h at 100°C) 1.15 - 1.20 % by wt. ISO 62 at 100°C

Curing Cycle: 6h at 100°C + 12h at 135°C + 3h at 160°C

Key Value Unite Test Method Condition
Flexural strength 125 - 135 MPa ISO 178  
Surface strain 4.4 - 5.0 % ISO 178  
Impact strength 15 - 18 kJ/m² ISO 179  
Glass Transition Temperature 140 - 145 °C ISO 11357-2  
Water Absorption (60 min at 100°C) 0.15 - 0.20 % by wt. ISO 62 at 100°C
Water Absorption (600 min at 100°C) 0.55 - 0.65 % by wt. ISO 62 at 100°C
Water Absorption (100 h at 100°C) 1.0 - 1.1 % by wt. ISO 62 at 100°C
Glass Transition Temperature 125 - 130 °C ISO 11357-2  

Safety & Health

Industrial Hygiene

Mandatory and recommended industrial hygiene procedures should be followed when- ever our products are being handled and processed.

Handling Precautions
Personal hygiene
Safety precautions at workplace
protective clothing overalls
gloves essential
arm protectors recommended when skin contact likely
goggles/safety glasses yes
Skin protection
before starting work Apply barrier cream to exposed skin
after washing Apply barrier or nourishing cream
Cleansing of contaminated skin Dab off with absorbent paper, wash with warm water
and alkali-free soap, then dry with disposable towels.
Do not use solvents
Disposal of spillage Soak up with sawdust or cotton waste and deposit in
plastic-lined bin
Ventilation of workshop Renew air 3 to 5 times an hour
Ventilation of workplaces Exhaust fans. Operatives should avoid inhaling
vapours

First Aid : Contamination of the eyes by resin, hardener or mix should be treated immediately by flushing with clean, running water for 10 to 15 minutes. A doctor should then be consulted. Material smeared or splashed on the skin should be dabbed off, and the contaminated area then washed and treated with a cleansing cream (see above). A doctor should be consulted in the event of severe irritation or burns. Contaminated clothing should be changed immediately. Anyone taken ill after inhaling vapours should be moved out of doors immediately. In all cases of doubt call for medical assistance.

Storage & Handling

Storage Conditions

Store the components at 18-25°C, in tightly sealed and dry original containers. Under these conditions, the shelf life will correspond to the expiry date stated on the label. Product specific advise regarding storage can be found on product label. After this date, the product may be processed only following reanalysis. Partly emptied containers should be closed tightly immediately after use.