EPOCAST® 52 A/B

EPOCAST® 52-A/B is a two-part material formulated for service up to 350°F (177°C). Well suited for fabrication and repair of graphite composites, the laminating system combines low-temperature vacuum bag curing capability with good hot-wet strength. EPOCAST® 52-A/B epoxy laminating system is qualified to specifications including AIMS 08-01-002-01; AIMS 08-02-002-01; and SAE AMS2980.

RTU Product Type: Laminating Resin System

Chemical Family: Epoxy & Epoxy Derivatives

Composites Processing Methods: Laminating, Wet Lay-Up

Features: Chemical Resistant, Excellent Wetting Behaviour, Good Adhesion, Good Hot-Wet Strength, High Strength, High Wet Strength, Low Temperature Curing, Low Viscosity

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Enhanced TDS

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Product Features
  • Designed for composite repairs
  • Good hot-wet strength
  • Good wetting, low viscosity
Product Features
  • Designed for composite repairs
  • Good hot-wet strength
  • Good wetting, low viscosity

Applications & Uses

Regulatory & Compliance

Technical Details & Test Data

Processing Information

Processing

Mix Ratio

Parts by Weight

Parts by Volume

Epocast® 52 A Resin 100 2
Epocast® 52 B Hardener 41 1

Mix both components thoroughly for several minutes until a homogeneous mixture is obtained. Material temperatures should be above 18°C (65°F) when mixing. Mix carefully to minimize air entrapment. Mix only the amount of material that can be used within 40 minutes. Heat buildup during or after mixing is normal. Allowing quantities greater than 250 grams to gel can produce excessive exotherm that may cause product decomposition and generate toxic fumes. Spreading material to a shallow tray (reducing mass/surface ratio) will minimize heat buildup and extend gel time. Mixing smaller quantities will minimize the heat buildup.

Gel Time 3.5 - 5.5 hours 100 g at 77°F
Typical Cure Cycles* 3 hours at 66°C
Typical Cure Cycles* 2 hours at 93°C

*Handling and machining may be done after 8-16 hours at room temperature

Typical Physical Properties
Property Key* Value Unit Test Condition
Maximum Service Temperature 350 °F 150°F Cure
Short Beam Shear Strength 7.7 MPa

at 77°F, 150°F cure

Short Beam Shear Strength -- MPa

at 176°F, 150°F cure

Tensile Strength 28 MPa

at -65°F, 150°F cure

Tensile Strength 17 MPa

at 160°F, 150°F cure

Compression Interlaminar Shear Strength 9.7 MPa

at -65°F, 150°F cure

Compression Interlaminar Shear Strength 7.7 MPa

at 77°F, 150°F cure

Maximum Service Temperature 350 °F 200°F Cure
Short Beam Shear Strength 7.4 MPa

at 77°F, 200°F cure

Short Beam Shear Strength -- MPa

at 176°F, 200°F cure

Tensile Strength 27 MPa

at -65°F, 200°F cure

Tensile Strength 18 MPa

at 160°F, 200°F cure

Compression Interlaminar Shear Strength 10.5 MPa

at -65°F, 200°F cure

Compression Interlaminar Shear Strength 8.6 MPa

at 77°F, 200°F cure

 

*Samples have 36% resin content on T300 3KPW. Wet = 10 days at 140°F (60°C) / 85% RH

Property Key Value Unit Test Condition
Glass Transition Temperature 310 °F

Cure: 3 hours at 150°F + 1 hour at 350°F

Glass Transition Temperature 262 °F

Cure: 3 hours at 150°F

 

Property Key Value Unit Test Condition
Inplane Shear Strength 10,500 MPa

Tested at 176°F, After water soak 2 weeks at 158°F

Inplane Shear Strength 11,600 MPa

Tested at 176°F, After 1000 hours Jet A soak at RT

Inplane Shear Strength 12,480 MPa

Tested at 176°F, After 1000 hours Skydrol soak at 158°F

Inplane Shear Strength 10,390 MPa

Tested at 176°F, No immersion, 73°F / 50% RH

Inplane Shear Strength 7,980 MPa

Tested at 248°F, Water soak 2 weeks at 158°F

Inplane Shear Strength 8,330 MPa

Tested at 248°F, No immersion, 73°F / 50% RH

Inplane Shear Strength 13,000 MPa

Tested at room temperature, Water soak 2 weeks at 158°F

Inplane Shear Strength 14,990 MPa

Tested at room temperature, MEK soak 1 hour

Inplane Shear Strength 13,550 MPa

Tested at room temperature, No immersion, 73°F / 50% RH

Inplane Shear Strength 11,940 MPa

Tested at 73°F, 40 hours at 73°F / 50% RH

Inplane Shear Strength 9,050 MPa

Tested at 176°F Wet, 96 hours water boil

Inplane Shear Modulus 0.835x10⁶ psi

Tested at 176°F, After water soak 2 weeks at 158°F

Inplane Shear Modulus 0.358x10⁶ psi

Tested at 176°F, After 1000 hours Jet A soak at RT

Inplane Shear Modulus 0.377x10⁶ psi

Tested at 176°F, After 1000 hours Skydrol soak at 158°F

Inplane Shear Modulus 0.372x10⁶ psi

Tested at 176°F, No immersion, 73°F / 50% RH

Inplane Shear Modulus 0.784x10⁶ psi

Tested at 248°F, Water soak 2 weeks at 158°F

Inplane Shear Modulus 0.285x10⁶ psi

Tested at 248°F, No immersion, 73°F / 50% RH

Inplane Shear Modulus 0.465x10⁶ psi

Tested at room temperature, Water soak 2 weeks at 158°F

Inplane Shear Modulus 0.509x10⁶ psi

Tested at room temperature, MEK soak 1 hour

Inplane Shear Modulus 0.462x10⁶ psi

Tested at room temperature, No immersion, 73°F / 50% RH

Inplane Shear Modulus 0.731x10⁶ psi

Tested at 73°F, 40 hours at 73°F / 50% RH

Inplane Shear Modulus 0.451x10⁶ psi

Tested at 176°F Wet, 96 hours water boil

Note

  • Averages of 3 specimens.
  • Averages of 5 specimens

Safety & Health

Safety Precautions
  • First aid
  • Keep out of reach of children
  • For professional and industrial use only

Packaging & Availability

Packaging Type
Regional Availability
  • Americas
  • Asia Pacific
  • Australia
  • EIMEA

Storage & Handling

Storage Conditions

Epocast® 52 A/B should be stored in a dry place, in the original sealed container at temperatures between 2°C and 8°C (35.6°F and 46.4°F). Tightly reseal containers after each use. Under these storage conditions, the product has a shelf-life of 1 year from date of shipment (expiration date may differ based on customer specification). The product should not be exposed to direct sunlight.

Storage Information
  • Epocast® 52 A/B should be stored in a dry place, in the original sealed container at temperatures between 2°C and 8°C (35.6°F and 46.4°F).
  • Tightly reseal containers after each use.
  • Under these storage conditions, the product has a shelf-life of 1 year from date of shipment (expiration date may differ based on customer specification).
  • The product should not be exposed to direct sunlight.

Other

Appearance
Amber
Physical Properties
ValueUnitsTest Method / Conditions
Density1.1 g/cm³g/cm³ASTM D792
Gel Time3.5-5.5 hrhrat 25°C, 100g
Viscosity5500.0 cPscPsASTM D2196 at 25°C