ARALDITE® AY 103 / HARDENER HY 951

ARALDITE® AY 103 / HARDENER HY 951 produces medium-viscosity adhesives that are ideal for bonding metals, ceramics, glass, rubber, and plastics. The solvent-free epoxy adhesives create chemical-resistant, electrically insulating joints with good mechanical strength.

RTU Product Type: 2K (2 component) Adhesive

Compatible Substrates & Surfaces: Ceramic, Glass, Metal, Plastics

Chemical Family: Epoxy & Epoxy Derivatives

Features: Chemical Resistant, Electrically Insulating, Excellent Mechanical Strength, Medium Viscosity, Solventless

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Enhanced TDS

Identification & Functionality

Features & Benefits

Applications & Uses

Compatible Substrates & Surfaces
Applications
  • The resin/hardener mix may be applied manually or robotically to the pre-treated and dry joint surfaces. 
  • A layer of adhesive 0.05 to 0.10 mm thick will normally impart the greatest lap shear strength to the joint. 
  • The joint components should be assembled and secured in a fixed position as soon as the adhesive has been applied.

Technical Details & Test Data

Cured Properties

Recommended Cure Schedule

Temperature

Minimum Cure Time AY 103 + HY 951 or HY 956

at 77°F (25℃) 24 hrs.
at 104°F (40℃) 8 hrs.
at 140°F (60℃) 3 hrs.
at 212°F (100℃) 20 min.

 

Typical Properties

Property

Condition / Test Method

Value

Unit

Initial Viscosity at 77°F (25°C) 0.5 - 1.0 Pa·s
Shear Strength* at -76°F (-60°C), after 1 hr. at 248°F (120°C) 2102 psi
Shear Strength* at 68°F (20°C), after 24 hrs. at 68°F (20°C) 2538 psi
Shear Strength at 68°F (20°C) , after 12 hrs. at 104°F (40°C) 2828 psi
Shear Strength* after 20 min. at 212°F (100°C) 290 psi
Shear Strength* at 194°F (90°C) 406 psi
Shear Strength* after 20 min at 212°F (100°C) 435.1 - 478.6 psi
Shear Strength* after 1 hr. at 248°F (120°C) 2538 psi
Deflection Temperature BS 2782, Method 121A 311 - 1 04 °F
Coefficient of Thermal Expansion ASTM D-696-70 90 – 95 × 10⁻⁶ in/in/°C
Modulus of Elasticity BS 2782, Method 335A 391.6 - 435.1 ksi

 

* Average shear strength of a 0.04 in (0.91 mm) BS L152 aluminum alloy lap joint (joint area was 0.5 x 1 inch (12.5 mm x 2.5 cm in each case.)

 

+ Average deflection temperature after curing for 3 hrs. at 140°F (60°C). Prolonged curing at temperatures above 140°F (60°C) will give a deflection temperature above 212°F (100°C) with HY 951 or approaching 212°F (100°C) with HY 956:

 

System

Cure Schedule

Deflection Temperature, °F (°C)

ARALDITE AY 557 + HY 951 16 hrs. at 77°F (25°C)
+ 1/2 hr. at 248°F (120℃)
203 - 212 (95- 100)
ARALDITE AY 557 + HY 951 3 hrs. at 140°F (60°C)
+ 2 hrs. at 248°F (120°C)
257 -266 (125-130)
ARALDITE AY 557 + HY 956 16 hrs. at 77°F (25°C)
+ 1/2 hr. at 248°F (120℃)
203 - 212 (95- 100)
ARALDITE AY 557 + HY 956 3 hrs. at 140°F (60°C)
+ 2 hrs. at 248°F (120°C)
257 -266 (125-130)
Processing Information

Processing

  • Because of heat generated by the exothermic reaction between resin and hardener, the application time of the mixed epoxy adhesive will be noticeably shortened if more than 250 grams of mixture is allowed to stand in a compact mass, as in a mixing container.
  • Since the resin system has a limited usable life, it is good practice to prepare only the quantity of adhesive needed for immediate use or to use automatic mixing/dispensing equipment.

Storage & Handling

Storage Conditions
  • ARALDITE® epoxy adhesive components should be stored in a dry place, in the sealed original container, at temperatures between +2℃ and +40℃ (+36°F and 104°F).
  • Under these storage conditions, the shelf life is 3 years.
  • The product should not be exposed to direct sunlight.
  • If stored below 60°F, the adhesive should be brought to 60°F - 77°F and conditioned at this temperature for some time prior to use.