Enhanced TDS
Identification & Functionality
- Chemical Family
- Function
- Binder
- RTU Product Type
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Product Features
- Two-component-system, semi-matte surface
- High resolution
- Excellent small hole developability with high aspect ratio
- Optimized for long hold times between individual process steps
- Wide process windows offer high flexibility
- Excellent chemical, electrical and physical end properties
- Fulfills the requirements of IPC SM-840, classes H&T
- Corresponds to the requirements of well-known OEMs
- High comparative index (CTI) and high dielectric strength
- Excellent adhesion of conformal coatings
- High resistance with aggressive post solder mask processes
- Ideally suited for SIT process (Second Image Transfer)
- Product Properties
- High resolution
- Excellent small hole developability with high aspect ratio
- Wide drying window
- Long hold times after drying and exposure
- High comparative tracking index (CTI)
- High dielectric strength
- Excellent adhesion of legend inks and conformal coatings
- High resistance with aggressive post solder mask processes
- Well proven for applications in automotive and mobile PCB
- Product Features
- High resolution
- Excellent small hole developability with high aspect ratio
- Wide drying window
- Long hold times after drying and exposure
- High comparative tracking index (CTI)
- High dielectric strength
- Excellent adhesion of legend inks and conformal coatings
- High resistance with aggressive post solder mask processes
- Well proven for applications in automotive and mobile PCB
- Product Advantages
- Two-component-system, semi-matte surface
- High resolution
- Excellent small hole developability with high aspect ratio
- Optimized for long hold times between individual process steps
- Wide process windows offer high flexibility
- Excellent chemical, electrical and physical end properties
- Fulfills the requirements of IPC SM-840, classes H&T
- Corresponds to the requirements of well-known OEMs
- High comparative index (CTI) and high dielectric strength
- Excellent adhesion of conformal coatings
- High resistance with aggressive post solder mask processes
- Ideally suited for SIT process (Second Image Transfer)
Applications & Uses
- Cure Method
- Product End Uses
- Markets
- Applications
Properties
Regulatory & Compliance
- Certifications & Compliance
Technical Details & Test Data
- Exposure
Exposure: A hold time prior to exposure is not necessary. The spectral sensitivity is in the range of 350 - 420 nm. The exposure time depends on the parameters for the developing step.
Process Parameters Value Unit Test method Energy 150 - 300 mJ/cm² ORC UV-351 Stouffer step on Cu clear 10 - 13 21-step, ΔD = 0.15
Hold time after exposure not required - Room Requirements on Working Environment
In order to reach best results the following room requirements should be respected:
- Room Temperature: 22 ±2 °C (71.6 ± 35.6 °F)
- Relative Humidity 50 ± 5%
- Cleanroom Class 100’000
- Overpressure Cleanroom + 3 mm WS
- UV Cure
After thermal curing, we recommend UV curing of 1000–2000 mJ/cm2 for increased chemical resistance.
- Exposure
A hold time prior to exposure is not necessary. The spectral sensitivity is in the range of 350 - 420 nm. The exposure time depends on the parameters for the developing step.
Process Parameters From To Standard Energy (mJ/cm2), ORC UV-351 150 300 225 Stouffer step on Cu clear (21-step, D = 0.15) 10 13 12 Hold time after exposure Not required - Inspection & Stripping
In case of mishandling during exposure, such as mis-registration, boards can be stripped at 60-80 °C (140-176 °F) with 10% NaOH solution.
- Screen Printing
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PROBIMER® 77 7179/7180 Solder Mask is applied to printed wiring boards using vertical or horizontal screen printing equipment. Monofilament polyester mesh in the range of 32-43 (mesh/cm) or 80-110 (mesh/inch) is recommended.
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- Final Curing
Thermal curing is required to ensure optimal properties in the cured film. It can be done in a standard convection oven.
Process Parameters From To Standard Air temperature in °C(°F) 145 (293) 155 (311) 150 (302) Temperature hold time (min) 45 70 60 After curing PROBIMER® lacquers exhibit extremely high chemical resistance and, thus, cannot be easily removed without damaging the board.
- Flash-off/Drying
A flash-off time of 10 minutes or more before drying is recommended. To achieve good performance in resolution, developability of small holes and resistance to finishing processes, the coated boards must be dried according to the following parameters:
Process Parameters Side Time Temperature Horizontal coating Side 1
Side 215-20 min.
35-45 min.80-85 °C (176-185 °F) 80-85 °C (176-185 °F) Vertical (Double-sided) Side 1 and 2 40-60 min. 80-85 °C (176-185 °F) - Ink Mixing
- Thoroughly mix these two components for 10-15 minutes. Mixing should be done with gentle mechanical stirring or shaking. High shear mixing must be avoided in order to prevent entrapment of large amounts of air, which can cause bubbles and poor leveling of printed coating.
- Hold time of 30 min before use is recommended after ink mixing. In specific cases a diluent may be added. We recommend a maximum dilution of 3% with Dipropyleneglycolmonomethylether (DPM).
- Developing
A hold time prior to exposure is not necessary. The spectral sensitivity is in the range of 350 - 420 nm. The exposure time depends on the parameters for the developing step.
Process Parameters From To Standard Developing temperature in °C (°F) 30 (86) 35 (95) 32 (89.6) Dwell time under spray (sec) 60 90 60 Spray pressure in MPa (PSI) 0.2 (30) 0.3 (40) 0.2 (30) - Pre-Cleaning
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For a good adhesion of the lacquer we recommend chemical and/or mechanical pre-cleaning. Hold times prior to coating have to be minimized, since oxidation may impair the adhesion of the lacquer. Only completely dried boards should be coated, this has to be ensured especially for boards with small holes or blind vias.
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- Pot Life
Pot Life: At room temperature the ready-to-use mixture has a pot life of 3 days. (Definition of pot life is related to increased dwell time in developer.)
- Pre-Cleaning Information
Pre-Cleaning: For a good adhesion of the lacquer we recommend chemical and/or mechanical pre-cleaning. Hold times prior to coating have to be minimized, since oxidation may impair the adhesion of the lacquer. Only completely dried boards should be coated, this has to be ensured especially for boards with small holes or blind vias.
- Screen Printing Information
Screen Printing: PROBIMER® 77-7179 / 7180 is applied to printed wiring boards using vertical or horizontal screen printing equipment. Monofilament polyester mesh in the range of 32-43 (mesh/cm) or 80-110 (mesh/inch) is recommended.
- Processing Information
UV Cure
- After thermal curing, we recommend UV curing of 1000–2000 mJ/cm2 for increased chemical resistance.
Legend Inks and Conformal Coatings
- In general, legend inks and conformal coatings exhibit good to excellent adhesion to boards coated with Probimer 77 7179/7180 Solder Mask. However, due to the large variety of available products preliminary trials are strongly recommended.
Production Release Trials
- A variety of flow agents, soldering machines and soldering techniques as well as cleaning processes are used to mount components on circuit boards. Adjustment of the processing parameters and design guidelines to ensure optimal use of solder masks leads to the best overall results. Users should carry out their own tests prior to release for production runs.
- Inspection and Stripping Information
Inspection and Stripping: In case of mishandling during exposure, such as mis-registration, boards can be stripped at 60-80 ℃ (140-176 ℉) with 10% NaOH solution.
- Fiinal Curing Information
Thermal curing is required to ensure optimal properties in the cured film. It can be done in a standard convection oven.
Process Parameters Value Units Air Temperature 145 - 155 °C Temperature Hold Time 45 - 70 min After curing Probimer lacquers exhibit extremely high chemical resistance and, thus, cannot be easily removed without damaging the board.
- Room Requirements on Working Environment
Room Requirements on Working Environment: In order to reach best results the following room requirements should be respected:
- Room Temperature: 20 - 24 ℃
- Relative Humidity: 45 - 55%
- Cleanroom Class: 100’000
- Overpressure Cleanroom: + 3 mm WS
- UV blocked light
- Ink Mixing Information
Ink Mixing: Thoroughly mix these two components for 10-15 minutes. Mixing should be done with gentle mechanical stirring or shaking. High shear mixing must be avoided in order to prevent entrapment of large amounts of air, which can cause bubbles and poor leveling of printed coating. Hold time of 30 min before use is recommended after ink mixing. In specific cases a diluent may be added. We recommend a maximum dilution of 3% with Dipropyleneglycolmonomethylether (DPM).
- Developing Information
Developing: The areas of unexposed PROBIMER® 77-7179 / 7180 should be developed in a continuous spray developing line. Developing is carried out in a 0.8-1.2% Na2CO3 aqueous alkaline solution.
Process Parameters Value Unit Conditions Developing temperature 30 - 35 °C Dwell time 60 - 90 sec under spray Spray pressure 0.2 - 0.3 MPa - Flash-off / Drying Information
Flash-off / Drying: A flash-off time of 10 minutes or more before drying is recommended. To achieve good performance in resolution, developability of small holes and resistance to finishing processes, the coated boards must be dried according to the following parameters:
Process Parameters Side Time Temperature Horizontal Coating Side 1 15-20 min 80-85°C (176-185°F)
Horizontal Coating Side 2 35-45 min 80-85°C (176-185°F)
Vertical (Double-sided) Side 1 and 2 40-60 min 80-85°C (176-185°F)
Storage & Handling
- Storage Information
- PROBIMER® lacquers are complex chemical compounds. To ensure that thesemproducts exhibit consistent quality in application we recommend storage under thefollowing conditions:
- PROBIMER® 77/7179 Solder Mask in original container at 5-25 °C (41-77 °F)
- Hardener 77/7180 Solder Mask in original containers at 5-25 °C (41-77 °F)
- Storage Conditions
Probimer lacquers are complex chemical compounds. To ensure that these products exhibit consistent quality in application we recommend storage under the following conditions:
- Probimer® 77/7179 Solder Mask in original container at 5-25 ℃ (41-77 ℉)
- Hardener 77/7180 Solder Mask in original containers at 5-25 ℃ (41-77 ℉)
Under ‘EXP’ on the package label, the expiry date is indicated. Within this period the product should be used.
- Pot Life
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At room temperature the ready-to-use mixture has a pot life of 3 days. (Definition of pot life is related to increased dwell time in developer.)
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- Handling Information
PROBIMER® 77-7179 / 7180 contain flammable solvents. Contact with heat, spark and open flame is hazardous.
Other
- Application Information
Value Units Test Method / Conditions Mix Ratio 0.22 %(W) %(W) Hardener : Resin