ARALDITE® 5865 A/B

ARALDITE® 5865 A/B epoxy adhesive is a two-component, room temperature curing paste that exhibits high strength and toughness. The product is thixotropic and features good chemical resistance for use in harsh/aggressive environments. ARALDITE® 5865 A/B epoxy adhesive is suitable for bonding electrical components, insulation sheets, and other parts requiring elevated temperature performance.

RTU Product Type: 2K (2 component) Adhesive, Epoxy Adhesive

Application Area: Bushings, Capacitance Tap Insulation, Dry Type Distribution Transformers, Electrical Components, Electrical Switchgear, Insulation Sheets, Insulators, Large Oil Filled Power Transformers, Submersible Electrical Equipment

Compatible Substrates & Surfaces: Ceramic, Metal

Chemical Family: Epoxy & Epoxy Derivatives

Features: Chemical Resistant, Excellent Multi-Substrate Adhesion, Good Gap Filling Capabilities, Good Toughness, High Strength, High Temperature Performance, Non-Sagging, Room Temperature Curing, Thixotropic, Water Resistant

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Enhanced TDS

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Product Features
  • Heat resistant up to 120°C (248°F)
  • Resists exposure to water and a wide variety of chemical including transformer oils and SFs
  • Gap filling and non-sagging up to 5mm thickness
  • Bonds well to a wide variety of substrates used in electrical applications
  • Can be used at temperatures up to 180°C (356°F) in accordance with UL testing
Features and Benefits
  • Heat resistant up to 120°C (248°F)
  • Resists exposure to water and a wide variety of chemical including transformer oils and SF6
  • Gap filling and non-sagging up to 5mm thickness
  • Bonds well to a wide variety of substrates used in electrical applications
  • Can be used at temperatures up to 180°C (356°F) in accordance with UL testing

Applications & Uses

Application Area
Compatible Substrates & Surfaces
Product End Uses
Markets
Applications
Application Information
  • Transformer Core Lamination Bonding for the Large Oil Filled Power Transformers and the Distributior Transformers including Dry Type Distribution Transformers.
  • Bonding metals to polymeric insulation materials
  • Bonding ceramics Producing electrical insulation and apparatus such as insuators, bushings, insulation for capacitance tap
  • Mounting swichge components
  • Manufacturing submersible electrical equipment for underground vaults

Properties

Flame Rating
Physical Form
Typical Cured Properties

Application of Insulation Bonding Compound

  • The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces.
  • A layer of adhesive 0.002 to 0.004-inches (0.05 to 0.10-mm) thick will impart the greatest lap shear strength to a joint.
  • The joint components should be assembled and clamped as soon as the adhesive has been applied. Even contact throughout suffices to ensure proper cure.

Standard Test Specimens
Unless otherwise stated, the figures given below were all determined by testing standard specimens made up by lap-jointing 4-inch x 1-inch x 0.06-inch (10-cm x 2.5-cm x 1.5-mm) strips of aluminum. The joint area was 0.5 x 1 inch (12.5 mm x 2.5 cm) in each.

Recommended Cure Properties
Temperature Handling Strength

Minimum Cure Time

50°F (10℃) 16 hours 24 hours
59°F (15℃) 9 hours 12 hours
77°F (25℃) 3.5 hours 6 hours
104°F (40℃) 75 minutes 105 minutes
140°F (60℃) 26 minutes 30 minutes
212°F (100C) 6 minutes 6 minutes

Tested at 25°C

Regulatory & Compliance

Technical Details & Test Data

Cure Schedule

Temperature

Handling Strength

Minimum Cure Time

50°F (10°C) 16 hours 24 hours
59°F (15°C) 9 hours 12 hours
77°F (25°C) 3.5 hours 6 hours
104°F (40°C) 75 minutes 105 minutes
140°F (60°C) 26 minutes 30 minutes
212°F (100°C) 6 minutes 6 minutes
Dielectric Properties
Property Key Value Test Method
Dielectric Strength, at 3mm, v/mil 440 ASTM D-149
Dielectric Constant, 60Hz 16 hours

ASTM D-150

at 25°C (77°F) 4
at 50°C (122°F) 4.16
at 60°C (140°F) 4.4
at 70°C (158°F) 4.58
at 80°C (176°F) 4.97
Dissipator factor, 60Hz

ASTM D-150

at 25°C (77°F) 0.01
at 50°C (122°F) 0.019
at 60°C (140°F) 0.027
at 70°C (158°F) 0.037
at 80°C (176°F) 0.064
Volume Resistivity, ohm-cm

ASTM D-257

at 25°C (77°F) 2.2 x 10¹⁵
at 50°C (122°F) 6.4 x 10¹⁴
at 60°C (140°F) 2.1x 10¹⁴
at 70°C (158°F) 3.6 x 10¹³
at 80°C (176°F) 2.7x10¹²
Surface Resistivity, ohms

IEC 60093

at 25°C (77°F) 7.0 x 10¹⁵
Typical Cured Properties

Application of Insulation Bonding Compound

The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces. A layer of adhesive 0.002 to 0.004-inches (0.05 to 0.10-mm) thick will impart the greatest lap shear strength to a joint. The joint components should be assembled and clamped as soon as the adhesive has been applied. Even contact throughout suffices to ensure proper cure.

Standard Test Specimens

Unless otherwise stated, the figures given below were all determined by testing standard specimens made up by lap-jointing 4-inch x 1-inch x 0.06-inch (10-cm x 2.5-cm x 1.5-mm) strips of aluminum. The joint area was 0.5 x 1 inch (12.5 mm x 2.5 cm) in each.

Lap Shear Strength, psi (MPa)
Gasoline 3200 (22)
Ethyl Acetone (30 days) 3300 (22.7)
Acetic Acid 10% 2300 (15.8)
Xylene 2650 (18.2)
Lubricating Oil – HD30 2300 (15.8)
Paraffin 2600 (17.9)
Water at 68°F (20°C) 2750 (18.9)
at 194°F (90°C) 2000 (13.8)

 

Lap Shear Strength, psi (MPa)
Effect of Tropical Exposure
Test Method
DIN 53283
104°F/40°C/92% R.H.)
Exposure Time Test Values
0 day 2700 (18.6)
30 days 3050 (21)
60 days 3100 (21.3)
90 days 2900 (20)

 

Lap Shear Strength, psi (MPa)
Effect of Heat Aging
Test Method
DIN 53283
Cured 16 hours at 104°F (40°C)
Aging Temperature Exposure Time Test Values
158°F (70°C) 0 day 2700 (18.6)
158°F (70°C) 30 days 2800 (19.3)
158°F (70°C) 60 days 2600 (17.9)
158°F (70°C) 90 days 3000 (20.6)

 

Lap Shear Strength, psi (MPa)
Tested on Metal Substrates
Test Method
DIN 53283
Cured 16 hours at 104°F (40°C)
Metal Substrate Thickness (in./mm) Test Values
Carbon Steel 0.039/1.0 2500 (17.2)
Stainless Steel 0.039/1.0 3200 (22)
Galvanized Steel1 0.06/1.5 1300 (8.9)
Copper 0.06/1.5 2300 (15.8)
Brass 0.06/1.5 2300 (15.8)

1 Surface degreased only, not roughened.

Property Test Method Test Values
Hardness, Shore D   84
Tg per DMA, °F (°C) ASTM D-4065 230 (110)
Coefficient of Thermal Expansion, PPM/°C (°F) ASTM E-381 67 (37)
Roller Peel Test, pli (N/mm) ISO 4578 17 (1) & (2)
Thermal Conductivity, W/mK ISO 8894/90 0.33

Storage & Handling

Storage Conditions
  • Araldite® 5865 A/B epoxy adhesive components should be stored in a dry place, in the sealed original container, at temperatures between +2°C and +40°C (+35.6°F and +104°F).
  • Under these storage conditions, the shelf life is 1 year.
  • ARALDITE® 5865 A/B should not be exposed to direct sunlight.
Storage Information

Araldite® 5865 A/B epoxy adhesive components should be stored in a dry place, in the sealed original container, at temperatures between +2°C and +40°C (+35.6°F and +104°F). Under these storage conditions, the shelf life is 1 year. The product should not be exposed to direct sunlight.

Other

Physical Properties
ValueUnitsTest Method / Conditions
Viscosity50000.0-100000.0 cPscPsASTM D2393 at 25°C, at 20 rpm /Spindle 7, RVT
Viscosity200000.0-350000.0 cPscPsASTM D2393 at 25°C, at 2 rpm /Spindle 7, RVT