Enhanced TDS
Identification & Functionality
- Chemical Family
- Function
- Epoxy Adhesive,Resin
- RTU Product Type
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Product Features
- Heat resistant up to 120°C (248°F)
- Resists exposure to water and a wide variety of chemical including transformer oils and SFs
- Gap filling and non-sagging up to 5mm thickness
- Bonds well to a wide variety of substrates used in electrical applications
- Can be used at temperatures up to 180°C (356°F) in accordance with UL testing
- Features and Benefits
- Heat resistant up to 120°C (248°F)
- Resists exposure to water and a wide variety of chemical including transformer oils and SF6
- Gap filling and non-sagging up to 5mm thickness
- Bonds well to a wide variety of substrates used in electrical applications
- Can be used at temperatures up to 180°C (356°F) in accordance with UL testing
Applications & Uses
- Application Area
- Compatible Substrates & Surfaces
- Product End Uses
- Markets
- Applications
- Application Information
- Transformer Core Lamination Bonding for the Large Oil Filled Power Transformers and the Distributior Transformers including Dry Type Distribution Transformers.
- Bonding metals to polymeric insulation materials
- Bonding ceramics Producing electrical insulation and apparatus such as insuators, bushings, insulation for capacitance tap
- Mounting swichge components
- Manufacturing submersible electrical equipment for underground vaults
Properties
- Flame Rating
- Physical Form
- Typical Cured Properties
Application of Insulation Bonding Compound
- The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces.
- A layer of adhesive 0.002 to 0.004-inches (0.05 to 0.10-mm) thick will impart the greatest lap shear strength to a joint.
- The joint components should be assembled and clamped as soon as the adhesive has been applied. Even contact throughout suffices to ensure proper cure.
Standard Test Specimens
Unless otherwise stated, the figures given below were all determined by testing standard specimens made up by lap-jointing 4-inch x 1-inch x 0.06-inch (10-cm x 2.5-cm x 1.5-mm) strips of aluminum. The joint area was 0.5 x 1 inch (12.5 mm x 2.5 cm) in each.- Recommended Cure Properties
Temperature Handling Strength Minimum Cure Time
50°F (10℃) 16 hours 24 hours 59°F (15℃) 9 hours 12 hours 77°F (25℃) 3.5 hours 6 hours 104°F (40℃) 75 minutes 105 minutes 140°F (60℃) 26 minutes 30 minutes 212°F (100C) 6 minutes 6 minutes Tested at 25°C
Regulatory & Compliance
- Chemical Inventories
Technical Details & Test Data
- Cure Schedule
Temperature
Handling Strength
Minimum Cure Time
50°F (10°C) 16 hours 24 hours 59°F (15°C) 9 hours 12 hours 77°F (25°C) 3.5 hours 6 hours 104°F (40°C) 75 minutes 105 minutes 140°F (60°C) 26 minutes 30 minutes 212°F (100°C) 6 minutes 6 minutes - Dielectric Properties
Property Key Value Test Method Dielectric Strength, at 3mm, v/mil 440 ASTM D-149 Dielectric Constant, 60Hz 16 hours ASTM D-150
at 25°C (77°F) 4 at 50°C (122°F) 4.16 at 60°C (140°F) 4.4 at 70°C (158°F) 4.58 at 80°C (176°F) 4.97 Dissipator factor, 60Hz ASTM D-150
at 25°C (77°F) 0.01 at 50°C (122°F) 0.019 at 60°C (140°F) 0.027 at 70°C (158°F) 0.037 at 80°C (176°F) 0.064 Volume Resistivity, ohm-cm ASTM D-257
at 25°C (77°F) 2.2 x 10¹⁵ at 50°C (122°F) 6.4 x 10¹⁴ at 60°C (140°F) 2.1x 10¹⁴ at 70°C (158°F) 3.6 x 10¹³ at 80°C (176°F) 2.7x10¹² Surface Resistivity, ohms IEC 60093
at 25°C (77°F) 7.0 x 10¹⁵ - Typical Cured Properties
Application of Insulation Bonding Compound
The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces. A layer of adhesive 0.002 to 0.004-inches (0.05 to 0.10-mm) thick will impart the greatest lap shear strength to a joint. The joint components should be assembled and clamped as soon as the adhesive has been applied. Even contact throughout suffices to ensure proper cure.
Standard Test Specimens
Unless otherwise stated, the figures given below were all determined by testing standard specimens made up by lap-jointing 4-inch x 1-inch x 0.06-inch (10-cm x 2.5-cm x 1.5-mm) strips of aluminum. The joint area was 0.5 x 1 inch (12.5 mm x 2.5 cm) in each.
Lap Shear Strength, psi (MPa) Gasoline 3200 (22) Ethyl Acetone (30 days) 3300 (22.7) Acetic Acid 10% 2300 (15.8) Xylene 2650 (18.2) Lubricating Oil – HD30 2300 (15.8) Paraffin 2600 (17.9) Water at 68°F (20°C) 2750 (18.9) at 194°F (90°C) 2000 (13.8) Lap Shear Strength, psi (MPa)
Effect of Tropical ExposureTest Method DIN 53283 104°F/40°C/92% R.H.) Exposure Time Test Values 0 day 2700 (18.6) 30 days 3050 (21) 60 days 3100 (21.3) 90 days 2900 (20) Lap Shear Strength, psi (MPa)
Effect of Heat AgingTest Method DIN 53283 Cured 16 hours at 104°F (40°C) Aging Temperature Exposure Time Test Values 158°F (70°C) 0 day 2700 (18.6) 158°F (70°C) 30 days 2800 (19.3) 158°F (70°C) 60 days 2600 (17.9) 158°F (70°C) 90 days 3000 (20.6) Lap Shear Strength, psi (MPa)
Tested on Metal SubstratesTest Method DIN 53283 Cured 16 hours at 104°F (40°C) Metal Substrate Thickness (in./mm) Test Values Carbon Steel 0.039/1.0 2500 (17.2) Stainless Steel 0.039/1.0 3200 (22) Galvanized Steel1 0.06/1.5 1300 (8.9) Copper 0.06/1.5 2300 (15.8) Brass 0.06/1.5 2300 (15.8) 1 Surface degreased only, not roughened.
Property Test Method Test Values Hardness, Shore D 84 Tg per DMA, °F (°C) ASTM D-4065 230 (110) Coefficient of Thermal Expansion, PPM/°C (°F) ASTM E-381 67 (37) Roller Peel Test, pli (N/mm) ISO 4578 17 (1) & (2) Thermal Conductivity, W/mK ISO 8894/90 0.33
Storage & Handling
- Storage Conditions
- Araldite® 5865 A/B epoxy adhesive components should be stored in a dry place, in the sealed original container, at temperatures between +2°C and +40°C (+35.6°F and +104°F).
- Under these storage conditions, the shelf life is 1 year.
- ARALDITE® 5865 A/B should not be exposed to direct sunlight.
- Storage Information
Araldite® 5865 A/B epoxy adhesive components should be stored in a dry place, in the sealed original container, at temperatures between +2°C and +40°C (+35.6°F and +104°F). Under these storage conditions, the shelf life is 1 year. The product should not be exposed to direct sunlight.
Other
- Physical Properties
Value Units Test Method / Conditions Viscosity 50000.0-100000.0 cPs cPs ASTM D2393 at 25°C, at 20 rpm /Spindle 7, RVT Viscosity 200000.0-350000.0 cPs cPs ASTM D2393 at 25°C, at 2 rpm /Spindle 7, RVT