ARALDITE® AW 136H / HARDENER HY 991

ARALDITE® AW 136H / HARDENER HY 991 is a multipurpose, two-component, room-temperature curing, viscous liquid adhesive with high strength and toughness. It is suitable for bonding a wide variety of metals, ceramics, and many other substrates in common use.

RTU Product Type: 2K (2 component) Adhesive, Epoxy Adhesive, Structural Adhesive

Compatible Substrates & Surfaces: Ceramic, Metal, Plastics

Application Method: Spatula

Chemical Family: Epoxy & Epoxy Derivatives

Features: High Strength, Improved Toughness

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Identification & Functionality

Features & Benefits

Ready-to-Use Product Features

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Applications
  • The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces.
  • A layer of adhesive 0.05 to 0.10 mm thick will normally impart the greatest lap shear strength to the joint.
  • The joint components should be assembled and clamped as soon as the adhesive has been applied.
  • An even contact pressure throughout the joint area will ensure optimum cure.
Processing Information

Pretreatment

  • The strength and durability of a bonded joint are dependant on proper treatment of the surfaces to be bonded.
  • At the very least, joint surfaces should be cleaned with a good degreasing agent such as acetone or other property degreasing agents in order to remove all traces of oil, grease and dirt. Low grade alcohol, gasoline (petrol) or paint thinners should never be used.
  • The strongest and most durable joints are obtained by either mechanically abrading or chemically etching (“pick- ling”) the degreased surfaces.
  • Abrading should be followed by a second degreasing treatmentThe strength and durability of a bonded joint are dependant on proper treatment of the surfaces to be bonded.
  • At the very least, joint surfaces should be cleaned with a good degreasing agent such as acetone or other proprie- tary degreasing agents in order to remove all traces of oil, grease and dirt. Low grade alcohol, gasoline (petrol) or paint thinners should never be used.
  • The strongest and most durable joints are obtained by either mechanically abrading or chemically etching (“pick- ling”) the degreased surfaces. Abrading should be followed by a second degreasing treatment
Property Parts by Weight

Parts by Volume

Araldite® AW 136 H 100 100
Hardener HY 991 35 45

Resin and hardener should be blended until they form a homogeneous mix.

Mechanical processing

  • Specialist firms have developed metering, mixing and spreading equipment that enables the bulk processing of adhesive.

Equipment maintenance

  • All tools should be cleaned with hot water and soap before adhesives residues have had time to cure.
  • The removal of cured residues is a difficult and time-consuming operation.
  • If solvents such as acetone are used for cleaning, operatives should take the appropriate precautions and, in addition, avoid skin and eye contact.

Typical times to minimum shear strength

Temperature (°C) 10 23 40 60 100
Cure Time to Reach >1 N/mm² (hours) 24 8 3 - -
LSS > 1 N/mm² (minutes) - - - 30 10
LSS at 23°C (N/mm²) 13-15 9-11 11-13 14-16 19-21

LSS = Lap shear strength.

Technical Details & Test Data

Cured Properties

Typical cured properties

  • Unless otherwise stated, the figures given below were all determined by testing standard specimens made by lap- jointing 170 x 25 x 1.5 mm strips of aluminium alloy. The joint area was 12.5 x 25 mm in each case.
  • The figures were determined with typical production batches using standard testing methods. They are provided solely as technical information and do not constitute a product specification.

Average lap shear strengths of typical metal-to-metal joints (ISO 4587) (typical average values)

  • Cured for 16 hours at 40°C , tested at 23°C, pretreatment - Sand blasting

ARALDITE® AW 136H / HARDENER HY 991 - Cured Properties - 1

Lap shear strength versus temperature (ISO 4587) (typical average values)

  • Cure: 16 hours at 40°C

ARALDITE® AW 136H / HARDENER HY 991 - Cured Properties - 1

Roller peel test (ISO 4578) (typical average values)

  • On aluminium sandblasted, cured: 16 hours at 40°C : 3-5 N/mm

Mechanical properties (ISO 527) (typical values)

Tensile Strength 42 MPa
Elongation at Break 1.60%
Tensile Modulus 3.1 GPa

Lap shear strength versus immersion in various media (ISO 4587) (typical average values)

ARALDITE® AW 136H / HARDENER HY 991 - Cured Properties - 1

Lap shear strength versus tropical weathering (ISO 4587) (typical average values)

  • (40°C/ 92% RH), on aluminium, cured for 16 hours at 40°C and tested at 23°C. Pretreatment - Sand blasting

ARALDITE® AW 136H / HARDENER HY 991 - Cured Properties - 1

Shear modulus (DIN 53445) (typical average values)

Cure: 16 hours/40°C

0°C 1.2 GPa
50°C 1.0 GPa
75°C 0.3 GPa
100°C 0.1 GPa
125°C 10 MPa
Product Properties
  • Good performance up to 90°C
  • Suitable for bonding metals and some plastics
  • Viscous liquid adhesive

Storage & Handling

Storage and Handling Precautions

      Storage 

  • Araldite® AW 136 H and Hardener HY 991 must be stored at room temperature provided the components are stored in sealed containers.

      Handling Precautions

  • Our products are generally quite harmless to handle provided that certain precautions normally taken when handling chemicals are observed.
  • The uncured materials must not, for instance, be allowed to come into contact with foodstuffs or food utensils, and measures should be taken to prevent the uncured materials from coming in contact with the skin, since people with particularly sensitive skin may be affected.
  • The wearing of impervious rubber or plastic gloves will normally be necessary; likewise the use of eye protection.
  • The skin should be thoroughly cleansed at the end of each working period by washing with soap and warm water.
  • The use of solvents is to be avoided. Disposable paper - not cloth towels - should be used to dry the skin.
  • Adequate ventilation of the working area is recommended.

Other

Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravityapprox. 1.2-
Viscosity20.0-30.0 Pa.sPa.sASTM A191 at 25°C