EPOCAST® 1614-A3

EPOCAST® 1614-A3 Epoxy Structural Syntactic Adhesive is a flame-retardant, low-density, frozen, one-component material used to reinforce honeycomb composite parts requiring high compressive strength at elevated temperatures up to 350°F (177°C). This material has been qualified to NTR-MS 1301A Ty II, CL IV, GR F, and RMS 027 Type XII specifications and meets the requirements of BMS5-28, Ty 14, CL 1 & 2, and other specifications. EPOCAST® 1614-A3 Epoxy Structural Syntactic Adhesive does not contain any SVHC (Substance of Very High Concern) as defined under REACH.

RTU Product Type: 1K (1 component) Adhesive, Structural Adhesive, Syntactic Adhesive, Void Filler

Application Area: Aerospace Applications, Aerospace Interior Application, Aircraft Engine, Aircraft Interior, Honeycomb Composites, Honeycomb Panel, Honeycomb Structures, Landing Gear

Compatible Substrates & Surfaces: Composites

Chemical Family: Epoxy & Epoxy Derivatives

Features: Excellent Hot Performance, Excellent Wet Performance, Flame Retardant, Good Compressive Strength, Long Shelf Life, Long Working Life, Low Coefficient of Thermal Expansion, Low Density, Pre-Mixed

Enhanced TDS

Identification & Functionality

Features & Benefits

Labeling Claims
Ready-to-Use Product Features
Features and Benefits
  • Pre-mixed and frozen
  • Long shelf life at 0 °F (-18 °C)
  • Long working life up to 16 hours (depending on process requirements)
  • High compressive strength at ambient and elevated temperatures up to 350 °F (177 °C)
  • Excellent hot/wet performance
  • Excellent anti-crack performance
  • Low density
  • Flame-retardant
  • Low coefficient of thermal expansion
  • No SVHC as defined under REACH

Applications & Uses

Application Area
Compatible Substrates & Surfaces
Cure Method
Markets
Applications
Processing Data

EPOCAST® 1614-A3 epoxy structural syntactic adhesive must be thawed and allowed to reach ambient temperature (70 °F – 80 °F) before use. Cartridges placed at ambient temperature will typically thaw in 2 to 4 hours, whereas patties may require 3 to 4 hours. Thawing may be accelerated by placing a frozen cartridge or patty in a 125 °F (52 °C) oven for one hour. For optimum performance, it is recommended that EPOCAST® 1614-A3 epoxy structural syntactic adhesive to be used in a dry environment below 60% R.H. High humidity or moisture may have a negative impact on cure and performance. To prevent moisture contamination, do not store uncapped cartridges and keep patty material tightly wrapped in plastic film. Never immerse patties in water.
Cure cycle
Cure cycle refers to the measured time and temperature of the material as determined by thermocouple. Typical cure schedules involve heating the material at a rate of 3–7°F (2 - 4 °C) from room temperature to 260 °F (127 °C) for 90 minutes, or to 350 °F (177 °C) for 60 minutes. Applications that desire minimal shrinkage may apply slower ramp rates.

Application Information
EPOCAST® 1614-A3 epoxy structural syntactic adhesive is suitable for aerospace applications, which require high strength and low density, in the areas of honeycomb core reinforcement for structural bonding and joining, fastener or attachment potting and panel edge reinforcing, etc.

Properties

Physical Form
Typical Physical Properties After Cure

Unless otherwise stated, the data were determined with typical production batches using standard test methods. They are typical values only, and do not constitute a product specification.

Property Value Unit Method
Cured Density 0.70 - 0.75 (43.7 - 46.8) g/cm³ (lb/ft³) ASTM D1622
Compressive strength at 73°F (23°C) 13 - 16 (89.6 - 110.3) Ksi (MPa) ASTM D695
Compressive strength at 300°F (149°C) 8.0 - 10.0 (55.1 - 68.9) Ksi (MPa) ASTM D695
Compressive strength at 350°F (177°C) 7.0 - 9.0 (48.2 - 62.0) Ksi (MPa) ASTM D695
Compressive strength at 73°F (23°C) after hot/wet exposure 11 - 13 (75.8 - 89.6) Ksi (MPa) ASTM D695
Compressive strength at 265°F (129°C) after hot/wet exposure 6.5 - 7.5 (44.8 - 51.7) Ksi (MPa) ASTM D695
Tensile lap shear strength, Al/Al, at 73°F (23°C) 1.2 - 1.5 (8.2 - 10.3) Ksi (MPa) ASTM D1002
Self-extinguishing time (15-second horizontal burn) < 5 seconds FAR 25.853
Self-extinguishing time (12-second vertical burn) < 15 seconds FAR 25.853
Glass Transition Temperature, TMA (cured 1 hour at 350°F / 177°C) 396 (202) °F (°C) ASTM E1824
Glass Transition Temperature, DMA (cured 1 hour at 350°F / 177°C) 385 (196) °F (°C) ASTM D4065
CTE, below Tg (cured 1 hour at 350°F / 177°C) 34 µm/m-°C ASTM E831

Regulatory & Compliance

Packaging & Availability

Regional Availability
  • Americas

Storage & Handling

Storage Information

EPOCAST® 1614-A3 Epoxy structural syntactic adhesive should be stored in a dry place in its original sealed container at a temperature of 0°F (-18°C) or lower. Under these storage conditions, the shelf life is 12 months from the date of manufacture (supplied under Huntsman standard certification. Actual expiration date may differ based on customer specification). Uncured product should not be exposed to direct sunlight.

Other

Appearance
Reddish brown paste
Color (SDS)
Red brown
Odor (SDS)
Odorless
Physical Properties
ValueUnitsTest Method / Conditions
Densitymax. 0.75 g/cm³g/cm³ASTM D1875 wet
Sag Resistancemax. 0.1 inin