Enhanced TDS
Identification & Functionality
- Chemical Family
- RTU Product Type
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Key Features
- Working time: 4 - 5 minutes
- One to one volume mix ratio
- High peel strength
- Multi-purpose
- Excellent bond to a wide range of plastics, composites and metals
- Suitable for service at temperatures up to 212°F (100°C)
- Product Features
- Rapid curing
- Toughened
- Multi-purpose
- Excellent bond to a wide range of plastics, composites and metals
- Suitable for service at temperatures up to 100°C
- Good Lap Shear Strength on a variety of substrates
- Toughness & Resilience
- Short open time
- Non sagging & gap filling
- Temperature resistance up to 100C
- Tolerant to non ideal surface preparation
- Product Properties
- Multipurpose, versatile/universal use.
- Resistant to vibrations & dynamic loading, impact resistance, assembly of dissimilar substrates.
- Fast handling, rapid curing, increased productivity. Suitable for high volume runs.
- Easy processing, vertical application possible.
- Continuous operating temperature of end-part from very low temperatures to 100°C.
- Easy processing, increased productivity.
Applications & Uses
- Application Area
- Compatible Substrates & Surfaces
- Markets
- Applications
- Processing Information
Pretreatment:
The strength and durability of a bonded joint are dependent on proper treatment of the surfaces to be bonded. At the very least, joint surfaces should be cleaned with a good degreasing agent such as acetone, iso-propanol (for plastics) or other proprietary degreasing agents in order to remove all traces of oil, grease and dirt. Low-grade alcohol, gasoline, or paint thinners should never be used. The strongest and most durable joints are obtained by either mechanically abrading or chemically etching (“pickling”) the degreased surfaces. Abrading should be followed by a second degreasing treatment. ARALDITE® 2021-1 A/B structural adhesive is available in cartridges designed for use with disposable 18- 21 elements mixing nozzles and can be applied as a ready to use adhesive.
Application of adhesive:
The resin/hardener mix may be applied manually or with an automated dispensing equipment to the pretreated and dry joint surfaces. A 0.002 to 0.004 in (0.05 to 0.10 mm) thick adhesive layer will normally impart the greatest lap shear strength to the joint. A proper adhesive joint design is also critical for a durable bond. The joint components should be assembled and maintained in a secure position as soon as the adhesive has been applied. For more detailed explanations regarding surface preparation and pretreatment, adhesive joint design, and the dual syringe dispensing system.
Equipment Maintenance:
All tools should be cleaned with hot soapy water before the adhesive residue has had time to cure. The removal of cured residue is a difficult and time-consuming operation. If solvents such as acetone are used for cleaning, operators should take the appropriate precautions to avoid skin and eye contact.
Cure times to reach minimum shear strength:
Tested at 23°C (73°F) and 55% R. H.
Cure time to reach lap shear strength > 145 psi (1 MPa), minutes 7 Cure time to reach lap shear strength > 1450 psi (10 MPa), minutes 13
Regulatory & Compliance
- Certifications & Compliance
Technical Details & Test Data
- Technical Data
Typical Physical Properties:
Unless otherwise stated, the data were determined with typical production batches using standard test methods. They are typical values only, and do not constitute a product specification. The figures below were all determined by testing standard specimens made by lap-jointing 4.5 x 1.0 x 0.063 in (114 x 25 x 1.6 mm) strips. The bond area was 0.5 x 1.0 in (12.5 x 25 mm) in each case.
Average of 3 test specimens lap shear strength, metal-metal joints. Substrates were degreased with IPA.
Substrate Substrates were cured at 25°C (77°F) for 24 hours and tested at 23°C (73°F), psi Substrates were cured at 40°C (104°F) for 16 hours and tested at 23°C (73°F), psi Test Method Primed aluminum, 2024T3 Clad 4,140 3,220 ASTM D1002 Treated steel, RC #14 2,860 4,130 ASTM D1002 Stainless steel, V4A 2,930 2,680 ASTM D1002 Average of 3 test specimens lap shear strength, plastic-plastic joints. Substrates were lightly abraded and degreased with IPA.
Substrate Cured at 25°C (77°F) for 24 hr, tested at 23°C (73°F), psi Cured at 40°C (104°F) for 16 hr, tested at 23°C (73°F), psi Test Method ABS 470 (substrate failure) 510 (substrate failure) ASTM D1002 PVC 830 (substrate failure) 810 (substrate failure) ASTM D1002 PC 640 (substrate failure) 970 (substrate failure) ASTM D1002 PMMA 560 (substrate failure) 510 (substrate failure) ASTM D1002 Average of 3 test specimens lap shear strength on primed aluminum substrates. Substrates were degreased with IPA, cured at 40°C for 16 hours and tested at 23°C, after immersion in 23°C media.
Media Initial, psi 30 days, psi 60 days, psi 90 days, psi Test Method Gasoline 3,220 2,530 2,700 2,670 ASTM D1002 10% Acetic acid 3,220 2,920 3,200 2,680 ASTM D1002 Xylene 3,200 2,980 3,280 3,470 ASTM D1002 Water 3,200 2,810 3,070 3,030 ASTM D1002 Average of 3 test specimens lap shear strength on primed aluminum substrate versus tropical weathering, 92% RH at 40°C. Substrates were degreased with IPA, cured at 40°C for 16 hours and tested at 23°C. Initial, psi
Initial, psi 30 days, psi 60 days, psi 90 days, psi Test Method 3,220 3,400 3,870 4,240 ASTM D1002 Average of 3 test specimens lap shear strength on primed aluminum substrate versus temperature. Substrates were degreased with IPA and cured at 40°C for 16 hours and tested at different temperature.
-40°C (40°F) 23°C (73°F) 100°C (212°F) Test Method 2,220 psi 3,220 psi 730 psi ASTM D1002 Additional properties:
Property Value Test Method T-peel test on primed aluminum substrate, cured at 40°C for 16 hours and tested at 23°C 7 pli ASTM D1876 Rev A
Shore D hardness, sample cured at 40°C for 16 hours and tested at 23°C 82 ASTM D2240 - Processing Condition
- Pretreatment: The strength and durability of a bonded joint are dependent on proper pretreatment of the surfaces to be bonded, however the methacrylate adhesives can be used effectively with little surface preparation. Ideally joint surfaces should be cleaned with a good degreasing agent such as acetone, iso-propanol (for plastics) or other proprietary degreasing agents in order to remove all traces of oil, grease and dirt. Low grade alcohol, gasoline (petrol) or paint thinners should never be used. The strongest and most durable joints are obtained by either mechanically abrading or chemically etching (“pickling”) the degreased surfaces.
Mix ratio Parts by weight Parts by volume 2021-1 A 100 100 2021-1 B 100 100 - Application of adhesive: The resin/hardener mix may be applied manually or robotically to the pretreated and dry joint surfaces. Huntsman's technical support group can assist the user in the selection of an suitable application method as well as suggest a variety of reputable companies that manufacture and service adhesive dispensing equipments. A layer of adhesive 0.25 to 0.5 mm thick will normally impart the greatest lap shear strength to the joint. For some metals like mild steel or stainless steel, a higher joint thickness may be necessary to reach satisfactory results. Huntsman stresses that proper adhesive joint design is also critical for a durable bond. The joint components should be assembled and secured in a fixed position as soon as the adhesive has been applied.
- Equipment maintenance: All tools should be cleaned with hot water and soap before adhesives residues have had time to cure. The removal of cured residues is a difficult and time-consuming operation. If solvents such as MEK are used for cleaning, operatives should take the appropriate precautions and, in addition, avoid skin and eye contact.
Typical times to minimum shear strength
Temperature °C 10 15 23 40 Cure time to reach hours LSS > 1MPa minutes 20 13 9 2 Cure time to reach hours LSS > 10MPa minutes 30 19 13 6
Packaging & Availability
- Regional Availability
Storage & Handling
- Storage Conditions
ARALDITE® 2021-1 A/B may be stored for 24 months at 2°C to 8°C provided the components are stored in the original sealed containers. The expiration date is indicated on the packaging. The product may be placed at room temperature before use, the total time at room temperature should not exceed 6 months. Long term exposure above 25°C will reduce the shelf life of the product.
- Handling precautions
Our products are generally quite harmless to handle provided that certain precautions normally taken when handling chemicals are observed. The uncured materials must not, for instance, be allowed to come into contact with foodstuffs or food utensils, and measures should be taken to prevent the uncured materials from coming in contact with the skin, since people with particularly sensitive skin may be affected. The wearing of impervious rubber or plastic gloves will normally be necessary; likewise the use of eye protection. The skin should be thoroughly cleansed at the end of each working period by washing with soap and warm water. The use of solvents is to be avoided. Disposable paper - not cloth towels - should be used to dry the skin. Adequate ventilation of the working area is recommended.
Other
- Physical Properties
Value Units Test Method / Conditions Density approx. 1.0 g/cm³ g/cm³